Control of a fractional-slot, concentrated-wound interior permanent magnet generator for direct-drive wind generation applications

Abstract

This thesis assesses improvements to two types of control for a novel interior permanent magnet (PM) synchronous generator with fractional-slot, concentrated-wound stator designed for direct-drive wind energy conversion. The two control techniques assessed are a) field oriented control using a back-to-back converter arrangement and b) a current controller with a rectifier-connected boost converter. These were chosen to understand the potential and the limitations of the generator and its control. Modifications to the control techniques are proposed to improve the generator efficiency, the dynamic performance in the flux-weakening range and the torque ripple performance. The adequacy of the distributed-wound PM synchronous machine model for steady-state and dynamic control of this generator was experimentally validated under field oriented control using a back-to-back converter connected to the grid. The effectiveness of the existing current trajectory controls on the efficiency of the new generator was evaluated. A new flux-prioritized maximum torque per ampere technique which is independent of speed-dependent predefined trajectories was introduced, and a similar efficiency improvement was gained as the conventional loss minimization method in the partial load range. Thus, the control model validation and efficiency imrpovement of the new generator are the primary contributions. The dynamic performance of the generator, directly driven by a non-pitchable wind turbine emulator was investigated from cut-in speed to cut-out speed using maximum power point tracking and then constant power control above rated speed. A significant contribution was done in the power control above base wind speed that was achieved by utilizing the extended flux-weakening capability of the machine with its wide constant power-speed range. High torque ripple was observed when operated with a rectifier and boost converter using boost converter inductor current control. A new direct torque control technique using a machine rotor position based torque estimator was proposed to minimize this torque ripple. Eventhough the reduced torque ripple is still higher than that with back-to-back converter, the achieved ripple reduction is significant. The control of generator speed under each method is also demonstrated. Although the new method gives a faster speed dynamics than the conventional method, it shows slower speed response than that of back-to-back converter control. However, the significance of the study using a diode rectifier-connected boost converter control is highlighted with the achieved torque ripple minimization and performance enhancement of the generator. This study is expected to open new investigations in flux-weakening control of the PM generators using rectifier-connected boost converter. In this thesis, back to back converter control is demonstrated in order to optimally control the novel generator under the field oriented control, energy efficient current control and power control together with voltage control operating above rated speed. Torque ripple minimization of the generator is also presented when used with a diode rectifier-connected boost converter control.